/ Manufacturing & Industrial IoT
Control Factory Data<br>at the Source.
Your MES knows about defects after they ship. Your predictive maintenance predicts yesterday. Run quality ML on the line. Catch problems in process.
/ The problem
Factory Data Needs<br>Upstream Control.
Thousands of sensors generating data every second.
Multiple factories with incompatible data systems.
Delayed insights leading to quality issues and downtime.
Operations teams buried in pipeline maintenance, not optimization.
Control data at the source. Send only what matters downstream. Prevent downtime faster.
/ Capabilities
Make Manufacturing Data AI-Ready
Factory floor data needs alignment, qualification, and governance for AI-powered production.
/ Alignment
Production Context at Source
Add semantic meaning to sensor data. Convert raw PLC signals to structured, analyzable formats.
/ Qualification
Validate Production Data
Enforce data quality at the production line. Route anomalous readings for review automatically.
/ Governance
Compliance Built-In
ISO compliance before data leaves the factory floor. Audit trails for quality certifications.
/ Integrations
Enhance The Platforms You <i>Already</i> Use
Snowflake for analytics. Databricks for AI. Splunk for security. Datadog for observability. Expanso sits upstream - sending clean, governed data to all of them.
Explore Integrations/ Cost impact
Processing terabytes of sensor data in centralized platforms?
Expanso filters, transforms, and governs data at the source - before it reaches your data centers. Accelerate production decisions while preventing downtime.
Calculator Inputs
Your Savings Potential
Key Benefits
- Reduce SIEM costs by processing logs at the edge
- Maintain compliance with cheap raw log archiving
- Remote filtering with lossless replay capability
- Scale savings as your data grows
/ What we power
Powering the Next Generation of Smart Manufacturing
AI-Powered Quality Control
Real-time defect detection at the source
Multi-Plant Coordination
Unified operations without centralization delays
Supply Chain Optimization
Process logistics data locally with governance
Regulatory Compliance
Automated compliance across all facilities
Factory-to-Factory Analytics
Break down silos with governed data sharing
Industrial IoT Integration
Process sensor data at the source with governance
Production Line Optimization
Real-time adjustments with clean data
Energy Management
Monitor and optimize power consumption in real-time
/ Outcomes
Better Performance, Faster Decisions
Real-Time Response
AI-Ready Infrastructure
Upstream Control
Make production decisions in milliseconds
Run analytics where data is created
Filter, transform, govern before data moves
/ FAQ
Frequently Asked Questions
How does Expanso reduce manufacturing data infrastructure costs?
Expanso filters and processes factory floor data at the source before it reaches central platforms. By eliminating 50-70% of raw sensor noise and processing data locally, manufacturers reduce Snowflake/Databricks ingestion costs by 60% while improving data quality for production analytics.
Can Expanso work with our existing industrial IoT systems?
We work with Siemens, Rockwell, GE, Schneider, and just about every PLC and SCADA system your OT team has deployed. The hard part in manufacturing isn't connecting to cloud platforms - it's bridging the OT/IT divide without your security team losing sleep. We process on the factory floor, behind your air gap. Only aggregated, governed data leaves the production network.
How does Expanso enable real-time quality control?
Expanso processes production line data in real-time at the source, detecting defects and anomalies within milliseconds. ML models run locally on factory hardware, enabling immediate quality decisions without cloud latency. Automated alerts trigger when quality thresholds are exceeded.
What compliance standards does Expanso support for manufacturing?
Expanso supports ISO 9001, ISO 27001, ITAR, and industry-specific compliance requirements. All data transformations maintain full audit trails with lineage tracking, providing evidence for regulatory audits and quality certifications.
How quickly can Expanso deploy across multiple factory locations?
Initial deployment takes 2-4 weeks for the first factory. Additional locations deploy in days using policy templates. Updates propagate to all sites in under 30 seconds, enabling consistent governance across global manufacturing operations.
/ Let's talk
Predictive maintenance predicting yesterday?
If your quality models run on batch data, or your production line learns about defects after they ship, we should talk.